Our range of denesters from QUPAQ is packed with features to suit any food production line. Options include single outlet standalone units and twin outlet systems with buffer conveyors, ensuring minimal operator interaction. The series offers both pneumatic denesting (ANYTRAY) and electrical denesting (INTRAY), providing fast, accurate, and reliable automatic tray denesting for any need.

When choosing a denester, consider whether a rack or buffer is best for feeding the system, depending on space, capacity, and the desire to reduce manual involvement. Additionally, select the appropriate Denesting Tool—Cleanline, LeanOne, or Smart—to match your tray requirements. With speeds up to 400 trays per minute, these units are designed for hygiene (IP67-rated) and easy maintenance, thanks to their simple construction.

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Qupaq ANYTRAY LeanOne Denester

ANYTRAY Cleanline

Pneumatic

Cleanline-Tool-for-rack-1024x999The ANYTRAY Cleanline Tool is the top choice for food manufacturers looking for advanced denesting technology. Capable of handling up to 120 trays per minute, it greatly improves production flow and efficiency.

This tool offers minimal maintenance needs and outstanding uptime, making it the go-to solution for a dependable, pneumatic denesting system.

For reliable, high-capacity denesting with a compact design, pair the ANYTRAY Cleanline Tool with the ANYTRAY Cleanline Rack.

  • Weight of machine -Approx. 23 kg
  • Tray length – max length - 360 mm
  • Tray width – max width - 280 mm
  • Power supply - Air
  • Air consumption - 300 L (120 trays/minute)
  • Air pressure - 6 Bar

Variations ANYTRAY Cleanline Tool Flatskin and ANYTRAY Cleanline Tool Twin available.

CleanLine Buffer 2000 with SidePush Right_4-1The ANYTRAY Cleanline Buffer is a denester and buffer solution designed to supply the ANYTRAY Cleanline Tool with trays at speeds of up to 120 trays per minute.

By automatically feeding the Cleanline Tool from a buffer of full-height tray stacks, it reduces manual intervention and lowers operating costs. A quick, one-minute tool changeover allows the machine to handle trays of various sizes and shapes.

The Cleanline Buffer stores and feeds tray stacks into the denester automatically, ensuring a continuous production flow with minimal stops. It easily integrates into existing production or packing lines.

  • Weight of machine - Approx. 133 kg
  • Tray length – max length - 360 mm
  • Tray width – max width - 280 mm
  • Infeed height - 1300 mm +/- 250 mm
  • Outfeed height - 1300 mm +/- 250 mm
  • Power consumption - 2.3 A
  • Air consumption - 300L (120 trays/minute)
  • Air pressure - 6 Bar

Variation ANYTRAY Cleanline Buffer Push available.

CleanLine single rack with denester_1Integrating the pneumatic ANYTRAY Cleanline Rack into your production line provides a smooth shift from manual labour to automation, enhancing workflow efficiency.This versatile solution allows for quick changes between tray sizes within a minute by swapping the ANYTRAY Cleanline Tool.

With its compact design, the ANYTRAY Cleanline Rack easily fits into existing packaging lines and can handle up to 120 trays per minute, depending on tray specifications.

  • Weight of machine - Approx. 55 kg
  • Tray length – max length - 360 mm
  • Tray width – max width - 280 mm
  • Infeed height - 1000 mm +/- 350 mm
  • Outfeed height - 1000 mm +/- 350 mm
  • Power supply - 1×100-240 VAC+N+PE
  • Power consumption - 0.5 A
  • Air consumption - 300 L (120 tray/minute)
  • Air pressure - 6 Bar

Variation ANYTRAY Cleanline Rack Flatskin available.

ANYTRAY LeanOne

Pneumatic

anytray-leanone-denester-for-buffer-9-02

 The ANYTRAY LeanOne Tool is an automatic denesting system that quickly and precisely denests trays onto your production or packing line. It can manage up to 67% more trays per stack compared to other denesting products.

This compact tool allows for a quick, one-minute changeover between common and specialised tray types, boosting production efficiency. Its innovative design makes the LeanOne Denester suitable for both tightly packed and more delicate trays.

  • Weight of machine - 9.4 – 14 kg
  • Tray length – max length - 360 mm
  • Tray width – max width - 280 mm
  • Power supply - Air
  • Air consumption - 300 L (120 trays/min)
  • Air pressure - 6 Bar

NY_CleanlineLeanOne-arm-1-1024x945

The ANYTRAY LeanOne Buffer delivers trays to the ANYTRAY LeanOne Tool at speeds of up to 120 trays per minute.

By automatically feeding the LeanOne denester from a full-height tray stack buffer, the system reduces manual intervention and operating costs. Its gentle handling allows the system to accommodate trays of various shapes, sizes, and materials.

Available in three lengths, the LeanOne Buffer integrates easily into existing production and packing lines.

  • Weight of machine - Approx. 345 kg
  • Tray length – max length - 360 mm
  • Tray width – max width - 280 mm
  • Infeed height - 1300 mm +/-250 mm
  • Outfeed height - 1300 mm +/-250 mm
  • Power consumption - 1.35 A
  • Air consumption - 250 L (120 trays/min)
  • Air pressure - 6 Bar

LeanOne-Rack-602x1024

Integrating the pneumatic ANYTRAY LeanOne Rack into your production line streamlines the transition from manual labor to automation, optimising your workflow. This flexible system allows quick and easy changes between tray sizes within a minute by simply swapping the ANYTRAY LeanOne Tool.

With its compact design, the ANYTRAY LeanOne Rack fits seamlessly into existing packaging lines and supports up to 120 trays per minute, depending on tray specifications.

  • Tray length – max length - 360 mm
  • Tray width – max width - 280 mm
  • Power supply - Air
  • Air consumption - 300 L (120 Trays/minute)
  • Air pressure - 6 Bar

INTRAY Smart

Electric

INTRAY-Smart-Tool1-1024x624The Smart Tool is the core component of the INTRAY system. It efficiently denests and transfers trays from the stack to the conveyor band and has multiple patents. Capable of handling up to 200 trays per minute (depending on tray type), the Smart Tool is compatible with all INTRAY denesting machines.

Custom-designed for precise denesting, the Smart Tool can be replaced in under 30 seconds, with a production restart time of no more than 1 minute.

  • Capacity - Up to 200 trays per minute (tray depending)
  • Weight of machine - 12 kg/26 lbs
  • Tray length – max length - 325 mm (tray dependent)
  • Tray width – max width - 265 mm (tray dependent)
  • Maximum tray size - 325 x 265 mm (LxW)
  • Drive mechanism - Suitable for the electrical INTRAY denesters

Variation INTRAY Smart Tool Twin available.

INTRAY-Buffer-Basic1-1The INTRAY Smart Buffer is perfect for steady, continuous production lines operating at speeds of up to around 70 trays per minute. It’s designed for denesting on flat belts without flights.

The tray buffer is integrated into the INTRAY Smart Buffer, maximising space and allowing for automatic loading of new tray stacks into the INTRAY Smart Tool. Changing tray types with the INTRAY Smart Tool takes less than a minute. The buffer conveyor is available in various lengths to suit your space and preferences.

  • Capacity - Up to 200 trays per minute
  • Weight of machine - Approx 215 kg
  • Infeed Height - 1350 mm (+/- 200 mm)
  • Outfeed Height - 1080 mm (+/- 200 mm)
  • Power Consumption - 0.25 kW
  • Tray Dimensions - Max. 325 x 265 mm

Variations INTRAY Smart Buffer Servo and INTRAY Smart Buffer Twin available.

INTRAY-Smart-Stand-Basic-2-1024x1001The INTRAY Smart Rack is a sophisticated denesting solution engineered to maintain a continuous and seamless tray flow. Designed with precision and innovation, it offers reliable performance in tight spaces.

At its core is the INTRAY Smart Tool, a cleverly engineered denesting tool that can be swapped out in under a minute.

Its compact design allows for easy integration into existing packaging lines, with a capacity of up to 70 trays per minute, depending on specifications.

  • Capacity - Up to 200 trays per minute
  • Electrical driven denesting
  • Time saving tray change
  • Space-saving compact solution
  • Hygienic denesting
  • Simple controls - easy to operate

Variations INTRAY Smart Rack Servo and INTRAY Smart Rack Twin available.

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