ALL-IN-ONE Systems

Antares Vision Group’s ALL-IN-ONE system sets a new precedent in quality control, uniquely consolidating all essential inspections into one comprehensive machine. This advanced solution integrates three technologies in a single unit, creating an entirely new approach to quality assurance in the food sector. Optimised for space and production flow, the ALL-IN-ONE performs several quality checks in real time on each product with only one machine per line, efficiently meeting various inspection needs across a single platform.

Choose between different technologies of your choice for your ALL-IN-ONE: In-Line Leak Detection, Weight Control, Physical Contamination Detection, Seal Inspection, Label Inspection, and Code Reading.

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Below are two configurations of ALL-IN-ONE systems that combine 3 technologies each in a single system. We can build our machines fully to retail specification.

ALL-IN-ONE with LDS / XR / CW

With Leak Detection System, X-Ray and Checkweigher

This configuration features three advanced inspection modules: Leak Detection, X-Ray, and Checkweigher.

Products first undergo micro-leak detection via the LDS module, which applies slight pressure to packages, allowing gas to escape from any holes. Target molecules like CO2, alcohol, and specific flavours are detected using IR or laser spectroscopy.

Next, a state-of-the-art X-ray system scans for contaminants such as glass, stones, metals, bones, and high-density plastics, even through metalised packaging.

Simultaneously, the dynamic weighing unit (optional MID-approved version) verifies that the actual weight matches the nominal weight, pinpointing any packages outside tolerance. A reject system, configurable with air jet or pneumatic cylinder, completes the system.

All this is housed in a compact design with a single user interface that displays inspection results, manages waste separation, sets recipes automatically, and reduces energy consumption.

Benefits:

Reduced footprint
One control panel
Quick product changeover
One electrical/pneumatic connection
Reduced Total Cost of Ownership (TCO) compared to three single machines
Compliance with all legal requirements (possibility of MID approval) and market (HACCP, BRC, IFS, etc. certifications)

ALL-IN-ONE with IE / SER / SIS

Code and Label Inspection, Track and Trace Platform and Seal Area Check

This configuration features three advanced inspection modules: Code and Label Inspection, Track and Trace Platform and Seal Area Check

A camera located beneath the belts, equipped with a lighting system, inspects labels and codes on the lower side of the package, utilising the movement of the conveyors. A second camera above the conveyor inspects the labels and codes on the upper side.

The system recognises and reads various codes (alphanumeric, QR, Data Matrix, etc.) and verifies label conformity in terms of presence, readability, position, inclination, and compliance with production formats. It also ensures the lower label matches the upper one.

Additionally, it can integrate with a Track & Trace platform for serialisation, managing data through an onboard or external printer and dedicated software.

Lastly, a third camera employing hyperspectral technology detects organic materials in the sealing area of the tray, even through opaque or coloured packaging that traditional systems cannot inspect.

A configurable reject system, using either an air jet or pneumatic cylinder, completes the setup. All this is achieved in a compact design with a single user interface that displays inspection results, manages waste separation, sets recipes automatically, and reduces energy consumption.

Benefits:

Reduced footprint
One control panel
Quick product changeover
One electrical/pneumatic connection
Reduced Total Cost of Ownership (TCO) compared to three single machines
Compliance with all legal requirements (possibility of MID approval) and market (HACCP, BRC, IFS, etc. certifications)

cabinplant multihead weigher and screw feeder Extreme

How can you benefit from our expertise?

Whatever your production line requirements, we have the expertise that can really make a difference to your overall efficiency and operating costs. Get in touch with us today to arrange a consultation with our expert team and let’s explore the possibilities.

Full line solutions

We design and project manage the installation of bespoke machines across the full production line. Our network of partnerships has helped us to expand our range to offer automated full line solutions which are flexible enough to fit around your business needs and respond to a changing market.